Brief introduction of power saving method for medium frequency electric furnace

First, no low-end equipment. The market competition is fierce. Some manufacturers cut corners and low-cost competitions, and the worse the equipment materials are, the more they lose. If the copper row is not plated directly and used with a thinner copper material, the device will start to look the same, but the power consumption will be higher and higher.

Second, develop a good booting habit, power as much as possible and cut the insulation or baking time. When the power is not full, the power factor is low and the loss is large.

Third, the fast furnace saves electricity compared to the slow furnace. The same set of equipment is faster than slow power saving, the feeding timing and compaction, the size of the furnace will affect the melting speed, and these points need to achieve good power consumption together.

Fourth, the scientific oven. When the oven is used, the cooling water of the induction coil should be turned off (one-third of the normal water volume), and the water supply should be intermittently maintained. The temperature of the outlet water should be above 55 degrees to facilitate the smooth discharge of water vapor, which can shorten the oven time. Some furnace workers did not pay attention to this point. With normal water supply, the water vapor discharged from the result condensed into water backflow in the case of a cold copper tube, so that the oven was long and costly, and the effect was not good.

Fifth, the feed should take into account the current meter, try to make the power stable. Do as much or as much to make the device output high power.

Sixth, accurately control the temperature of molten iron, do not let the temperature too high or part of too high, high power consumption, lining life is suffocating, a good furnace can save energy and high efficiency.

7. Choose the right equipment. If the furnace is too large or small, it may increase the power consumption. The same large furnace saves power, the same fast furnace saves electricity, and the high voltage is lower than the low voltage. Casting time also affects power consumption, and it is controlled for 5-10 minutes.

Eight, the line can not be saved, must be large enough, otherwise the long-term loss is appropriate.

Nine, improve the utilization of transformers is also equal to saving electricity. A 630KVA transformer should be able to convert 13-15T tons of molten iron within 10 hours. If you can only produce 10-11 tons, your average electricity price must be higher than him.

For more information about the intermediate frequency electric furnace, diathermy furnace and induction furnace of Kunshan Wantai Electric Furnace Co., Ltd., please contact Xiaobian.

Medium frequency electric furnace, diathermic furnace, induction furnace,